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Smart plastics for industry 4.0 and IIoT

Industry 4.0 - smart plastics

Industry 4.0 - smart plastics

Everything for modern condition monitoring and predictive maintenance with smart plastics from igus
smart plastics 3D CAD Files

smart plastics 3D CAD Files

For your CAD engineering: STEP, DWG, TIFF, 3D PDF, ...
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Number of products: 9

New

i.Sense EC.W - Low cost service life sensor for maximum system availability
i.Sense EC.W - Low cost service life sensor for maximum system availability
▲ Tech up
  • Cable-linked condition monitoring with service life percentage display
  • Direct PLC connection via potential-free contacts
  • Suitable for harsh, dark, or dirty environments

▼ Cost down
  • 80% cost reduction due to direct connection
  • Maintenance cost reduction 
  • Avoid unplanned downtime
Upon request
43 items, thereof ready for shipping:
9 variants within 12 working days
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New

Turnkey solution for e-chain E4-28 | for inner width up to 300 mm | for chain length from 10 m to 30 m
Turnkey solution for e-chain E4-28 | for inner width up to 300 mm | for chain length from 10 m to 30 m
This smart plastics complete set for retrofitting consists of:

i.Sense - Condition monitoring components: 
  • i.Sense EC.P for monitoring the push/pull forces 
  • i.Sense EC.B for breakage monitoring
  • i.Sense: module II for installation in the switch cabinet
  • Connecting cables

i.Cee predictive maintenance components: 
  • i.Cee: plus module II
  • i.Cee LIVE Dashboard on the local network
  • SMS module: for alerting without http connection 
  • Wear sensors
Upon request
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New

i.Sense EC.P - smart condition monitoring system for push/pull forces
i.Sense EC.P - smart condition monitoring system for push/pull forces
► Simple machine data acquisition
► Detects blockages or misalignments 
► Prevents costly machine failures and downtime
► Direct connection to machine control

This smart plastics product for condition monitoring consists of the following components:
  • EC.P sensor unit (DMS force sensor)
  • Connecting cables
  • i.Sense evaluation module 
  • SMS module
Upon request
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New

i.Sense EC.B - smart condition monitoring system for breakage detection on e-chains | For travels up to 35m
i.Sense EC.B - smart condition monitoring system for breakage detection on e-chains | For travels up to 35m
► Simple machine data acquisition
► Detects chain breaks and other movement errors immediately 
► Prevents expensive repair costs
► Direct connection to machine control

This smart plastics product for condition monitoring consists of the following components:
  • EC.B Sensor box incl. elasticity free polymer rope
  • Assembly elements and connecting cables
  • i.Sense evaluation module 
  • Potential-free connection to PLC
Upon request
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i.Sense CF.P - Smart system for monitoring the tensile force of the cable
i.Sense CF.P - Smart system for monitoring the tensile force of the cable
  • The CF.P sensor measures the tensile forces on the cables
  • Permanently increased tensile forces can lead to cable damage and in the worst case, cable fire
  • The CF.P sensor identifies maintenance that has been carried out incorrectly on the cables
  • Data is stored on an SD card and can be read out for analysis
Upon request
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i.Sense CF.Q - Smart system for monitoring the cable quality
i.Sense CF.Q - Smart system for monitoring the cable quality
  • Avoid unplanned system downtime due to cable failures when using chainflex® cables outside the chainflex® guarantee conditions!
  • Detect mechanical stress of chainflex® cables under extreme operating conditions at an early stage.
  • Plan maintenance work cost-effectively in advance
Upon request
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i.Cee:plus II - Smart communication module for networking with Industry 4.0
i.Cee:plus II - Smart communication module for networking with Industry 4.0
  • Numerous, modern connections for optimal sensor data management (IoT integration, 3rd party cloud solutions, etc.)
  • Increased connectivity for absolute transparency – 
    "anytime, anywhere, anyhow" (network connections: dashboard on local intranet, connection to PLC and system monitor, communication with local 3rd party software via  JSON/MQTT/REST/. CSV/. TXT, optional connection to cloud solutions)
Upon request
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i.Cee:box - Smart communication module for connecting multiple assets
i.Cee:box - Smart communication module for connecting multiple assets
  • Up to 20 i.Cee:sensors with LoRa radio transmission standards in local customer network 
  • Range up to 80m
  • Output of preventive maintenance information and sensor data via HTTP dashboard, PLC register, JSON, TXT, OPC-UA
Upon request
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New

i.Sense TR.B - smart condition monitoring for robot e-chains® in 3D applications
i.Sense TR.B - smart condition monitoring for robot e-chains® in 3D applications
▲ Tech up
  • Real-time condition data acquisition for the robot's energy supply system
  • Smart breakage detection enables immediate maintenance
  • Longer service for cable packages

▼ Cost down
  • Direct connection to PLC customer control system without additional software costs
  • Avoid unplanned downtime
  • Prevent total failure if individual chain links break
Upon request
Shop now

Application Assistance

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Scott Parker

Sales and Product Manager, e-chain®

+1 905 7608448
Email

Customer Service:

Monday to Friday from 8 am - 5 pm

Online:

24h

The terms "igus", "Apiro", "chainflex", "CFRIP", "conprotect", "CTD", "drylin", "dry-tech", "dryspin", "easy chain", "e-chain", "e-chain systems", "e-ketten", "e-kettensysteme", "e-skin", "e-spool", "flizz", "ibow", "igear", "iglidur", "igubal", "kineKIT", "manus", "motion plastics", "pikchain", "plastics for longer life", "readychain", "readycable", "ReBeL", "speedigus", "triflex", "robolink", "xirodur", and "xiros" are legally protected trademarks of the igus® GmbH/ Cologne in the Federal Republic of Germany and where applicable in some foreign countries.

igus® GmbH points out that it does not sell any products of the companies Allen Bradley, B&R, Baumüller, Beckhoff, Lahr, Control Techniques, Danaher Motion, ELAU, FAGOR, FANUC, Festo, Heidenhain, Jetter, Lenze, LinMot, LTi DRiVES, Mitsibushi, NUM,Parker, Bosch Rexroth, SEW, Siemens, Stöber and all other drive manufacturers mention in this website. The products offered by igus® are those of igus® GmbH