Digitalisation on all travels ...

• The E4.80R modular expansion now comes with the full i.Sense product range for intelligent condition monitoring (EC.B, EC.P, and CF.P). 
• The i.Sense EC.B smart breakage detection system can now be used in the new YE(HD) hybrid chain as well to protect against unexpected stoppages.

• In the new AG5.RAIL design study, i.Sense EC.P and EC.W​ ​directly lay the foundation for a predictive maintenance concept. 

Tech up

• Increase in machine availability as well as maximum service life
• Better fault analysis thanks to real-time machine data acquisition
• Easy to integrate into Industry 4.0/smart factory concepts

Cost down

• Elimination of unplanned downtime or machine failures
• Reduce maintenance costs through early warnings
• Implement condition-based maintenance

Proof

• Ongoing test series in the industry's largest test laboratory  for dynamic power transmission systems
• Over 2,500 successful customer projects with smart condition monitoring i.Sense

Sustainability

• Unplanned service operations can be prevented - eliminating 100km of travelling costs saves about 3.6 kg CO²
• Remote access to real-time machine data eliminates repeated physical trips

Avoid downtimes, extend service life

Customer applications worldwide

Intelligent condition monitoring: i.Sense

• i.Sense: [Sense = sensation] Describes the area of igus® condition monitoring
• detects machine status regularly or continuously
• uses fast switch-off to avoid crashes
• Uses modules to record data
• i.Sense EC.P: push/pull force detection for energy chains
• i.Sense EC.B: break detection for energy chains
• i.Sense CF.P: tensile force monitoring for cables

Predictive maintenance: i.Cee

• i.Cee: [Cee, derived from to see] describes the area of predictive maintenance at igus®
• predicts exact maintenance
• prevents downtime or quality loss
• enables different input options (Siemens PLC­ connection, integrated acceleration­sensors EC.W/EC.IM, OPC­UA­servers etc.)
• offers customised output channels (IoT ­cloud­dashboard, local HTTP­dashboard, SMS, FANUC­field­system integration etc.)

Information ...

... Try it ...

... Realise