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Efficient Cable Management Solutions for Jib Cranes

Benefits of Using Energy Chains, Cables, and Sensors on a Jib Crane

Jib cranes are often needed when the load lift of relatively small loads over mostly short travels does not justify the use of overhead cranes. For cable guidance, energy chains are a good choice, as they are quick to install and require little installation space on the crane girder. While trailing cables can often hang down a long way on the crane girder when it is closed, the e-chain can increase operational safety thanks to its compact design. Combined with our chainflex cables for moving applications, energy and data can be guided reliably. We can also provide cable guidance on the jib crane for the trolley or the control system with a travel length of up to 10m. Supplementary sensors on the energy chain can also optionally monitor the condition of the cable guidance to detect problems early on and, in an emergency, quickly warn of a failure.

Advantages of igus jib crane products:

  • Space Saving: Energy chains guide cables neatly and reduce clutter, making the work environment safer and more efficient.
  • Enhanced Durability: Unlike trailing cables that are prone to wear and tear, energy chains protect cables from damage, extending their lifespan.
  • Improved Performance: Cables and sensors integrated with energy chains offer superior performance, ensuring reliable and uninterrupted operation of your jib crane.
  • Reduced Maintenance: With better protection and organization, energy chains require less maintenance compared to trailing cables, saving time and costs.
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Jib cranes

Shop jib crane components

Guidefast

guidefast guide rail

  • Lateral attachment to the crane girder
  • Easy installation, up to 80% time savings compared to conventional guides
Learn more
E2.1 Energy chain

E2.1 Energy chain

  • Long service life with very quiet operation
  • Easy filling and assembly
  • Over 850 variants for every application
Learn more
GLO.S energy chain

 New  guidelok swing (GLO.S)

  • For small to large jib cranes with a travel of up to 10m
  • Without guide trough for compact construction
Learn more
Guide trough

Guide troughs

  • U-shaped steel guide troughs for the E2 mini energy chains (series 10 and B15) and zipper chain (series 15) energy chains
  • Outer height of trough side part: 48mm
Learn more
Energy chain sensors

Condition monitoring | i.Sense

  • Non-stop condition monitoring
  • In the event of problems, the software can initiate an emergency stop to avoid damage
  • Increases operational safety
Learn more
chainflex cables

Cables for moving applications

  • Cables for moving applications
  • With 4 years warranty
  • E.g. motor cables CF34 and CF35 with improved temperature stability
Learn more

System comparison

 

Energy chain systems instead of festooning, motor cable drums and busbars

Energy chains systems instead of festooning e-chain systems instead of festooning
Provide guidance for cables and energy chains while keeping them protected and safe in wind and fluctuating temperatures, minimizing downtime.
Energy chain systems instead of motor cable drums e-chain systems instead of motor cable drums
No slip ring on long travels. Guide all media safely in one system. Travels of up to 1,000 metres.
Energy chain systems instead of busbar systems e-chain systems instead of busbar systems
Deliver data, energy, fluids and air safely in a single energy chain system. For narrow compact spaces and fast lane movement.

FAQ: Frequently Asked Questions

  • Q: What is a jib crane?

    A: A jib crane is a type of crane with a horizontal arm (jib or boom) mounted to a vertical mast, allowing for horizontal rotation and load lifting within a specific radius.

  • Q: What are the key components of jib crane cable management systems?

    A: Cable festoonscable reels, and cable carriers are essential components that manage cables and hoses for safe and efficient crane operation.

  • Q: What are the alternatives to cable festoons for jib cranes?

    A: Energy chains and guide troughs, like the guidelok swing GLO.S, are alternatives that minimize installation space, reduce maintenance, and enhance performance.

  • Q: What industries commonly use jib cranes?

    A:  Jib cranes are widely used in manufacturing, construction, warehousing and logistics, shipbuilding and ports, and the automotive industry.

  • Q: What is a Gorbel jib crane?

    A: Gorbel jib cranes are a type of crane designed for lifting and moving materials within a workspace, characterized by their horizontal arm and rotation capability.

  • Q: What are the benefits of an articulating jib crane?

    A: Articulating jib cranes offer flexibility in movement, allowing for precise positioning and handling of loads around obstacles and in tight spaces.

  • Q: How does a column mounted jib crane differ from other types?

    A: A column mounted jib crane is attached to a vertical column or pillar, providing a stable base and enabling 360-degree rotation for improved load handling.

  • Q: What are the primary uses of articulated jib cranes in industries?

    A: Articulated jib cranes are commonly used in manufacturing, assembly, and maintenance tasks where precise load placement is required.


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Engineering Services

Orange Services

Application Assistance

For further questions or product information, please contact:

Photo
Scott Parker

Sales and Product Manager, e-chain®

Email

Customer Service:

Monday to Friday from 8 am - 5 pm

Online:

24h


The terms "igus", "Apiro", "chainflex", "CFRIP", "conprotect", "CTD", "drylin", "dry-tech", "dryspin", "easy chain", "e-chain", "e-chain systems", "e-ketten", "e-kettensysteme", "e-skin", "e-spool", "flizz", "ibow", "igear", "iglidur", "igubal", "kineKIT", "manus", "motion plastics", "pikchain", "plastics for longer life", "readychain", "readycable", "ReBeL", "speedigus", "triflex", "robolink", "xirodur", and "xiros" are legally protected trademarks of the igus® GmbH/ Cologne in the Federal Republic of Germany and where applicable in some foreign countries.

igus® GmbH points out that it does not sell any products of the companies Allen Bradley, B&R, Baumüller, Beckhoff, Lahr, Control Techniques, Danaher Motion, ELAU, FAGOR, FANUC, Festo, Heidenhain, Jetter, Lenze, LinMot, LTi DRiVES, Mitsibushi, NUM,Parker, Bosch Rexroth, SEW, Siemens, Stöber and all other drive manufacturers mention in this website. The products offered by igus® are those of igus® GmbH